Our wide range of gearbox configurations makes our assortment one of the most extensive in the market
Brunvoll design team have taken advantage of decades of interaction and innovation together with the most demanding customers throughout the entire maritime cluster. This has given us valuable experience, in order to apply the right design criterias and development of module-based ships' gearboxes with respect to their functions and strength.
All materials used in the gearboxes are carefully selected to secure the optimum conditions of the product, and to obtain life-long durability and safe operations;
On all gearboxes without an integrated PTO/PTI solution it is possible to choose amongst a wide range of PTO/PTI modules which may be connected to the main gearbox.
The modules are selected by definition of the function of the gearbox and the propulsion system, and might be primary or secondary driven with our without integrated clutch solutions for fully automatic operation.
Extensive range of vertical or horizontal offset, twin-in single-out, 2-speed, and special designed gearboxes
The Direct On-Line (DOL) starter consists of a contactor and a protection device such as a circuit breaker. The contactor is energized when the start button is pressed, and the full line voltage is connected to the motor. Motor is started with propeller in zero pitch position (IZP).
The star-delta starter method applies reduced voltage to the motor, thus reducing current, during startup. This method requires that both ends of motor winding terminals are available. When connected in star each winding has less voltage (1 / √3 ~ 60%), and thus will have reduced starting current and torque. When full speed is reached the motor is connected in delta, having full torque available. Propeller pitch can be increased, and load applied when motor is connected in delta. Motor is started with propeller in zero pitch position (IZP).
Auto-Transformer also applies reduced voltage in steps to the motor during startup. The transformer voltage ratio can be designed to the application, typically having a 50-70% motor voltage during startup. The motor consumes less current at a lower starting voltage. For example, with a 50% tap on the Auto-Transformer, the motor draws half its rated current, or about 25% of what it would draw with a DOL starter. Motor is started with propeller in zero pitch position (IZP).
An electronic soft starter is a starting device that controls the way electricity is provided to the motor by using active switching devices such as thyristors. The device works in both in-line and in-delta configuration modes in three-phase motors.
This starting method is ramping up the motor voltage in the starting sequence resulting in a reduced start-up current, allowing for a smooth and surge-free increase in motor torque. The voltage dips, stress, and wear and tear on the mechanical parts are all reduced as a result. Due to the thyristors there will be harmonic distortion of the current, and the influence on system voltage will depend on starting current and system impedance. Motor is started with propeller in zero pitch position (IZP).
This is an electronic-controlled approach for starting asynchronous motors smoothly. It controls the frequency and current for the motor with electronics inverter circuits, avoiding large startup current. The thruster system's mechanical parts will be protected from high load because of the smooth start-up, and the this will also reduce the load on generators during startup compared to line-starter options. Depending on required performance torque and current may be below nominal values during startup. This is the high-end solution for the starting the thrusters, giving benefits such as smooth start, better energy economy, reduced wear and tear and process optimization. Other benefits include motor speed stability during load changes and a longer motor life overall. Motor is started with propeller in zero pitch position (IZP).
Frequency converter starters may have different interface towards the main switchboard where 6-pulse rectifier is the most common, but both 12/24 pulse and Active Frontend (AFE) are used.6-pulse starters are the most common type, widely used due to the compact design and availability.The disadvantage with the 6-pulse starter is the increased THD during startup, particularly in smaller power system with large thrusters this might be an issue.
To mitigate the THD a 12 or 24 pulse transformer and rectifier may be chosen, typically used for larger thrusters in larger ships.
Frequency converter starters with active front end guarantees sinusoidal current and does not require a transformer. The AFE rectifier and LCL filter is more spacious than the 6-pulse rectifier and is suitable for high end solutions and ships with relatively small power system compared to thruster power.
Selected Brunvoll references
Brunvoll CP-Propulsion System, Rudder & Steering gear, Tunnel Thrusters and Control System
Brunvoll CP-Propulsion System including Integrated Costa Propulsion (ICP), Rim Driven Thruster (RDT), Tunnel Thrusters and Control System
Brunvoll CP-Propulsion System, Retractable Azimuth Thrusters, Tunnel Thruster and Control System
2-speed Gearbox - The optimum gearbox systems for variable operation profile
The gearboxes for significant flexibility and increased operational efficiency - the Twin-In Single-Out Gearboxes (TISO). Customized gearboxes from a module based design.
Tailor-made CP-propellers for optimum efficiency of the ship.
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